Harshal Gadekar

UNDERGRADUATE RESEARCHER IN AUTOMATION, ROBOTICS & AEROSPACE PROPULSION | FOUNDER @ ROCKETRY & RESEARCH CLUB

I am a mechatronics and robotics engineer specializing in hybrid control systems, deterministic real-time architectures, and high-fidelity aerospace propulsion simulations. With a strong foundation in bridging physical hardware with numerical analysis, I design and construct solid rocket motor ballistics platforms and deploy vision-guided autonomous navigation pipelines. My expertise extends to programmable logic controllers (PLCs), multi-modal sensor fusion network design, and non-linear finite element structural stress modeling.

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ARSENAL // SPECS_02

ENGINEERING & SIMULATION CAPABILITIES

[ 3D TELEMETRY CONSTELLATION ] ORBITAL // ACTIVE
Prarambh 1 Solid Rocket Motor CAD Schematic
PROJ_RECORD_01 AEROSPACE PROPULSION

PRARAMBH 1 SOLID ROCKET MOTOR

Optimized a solid rocket motor propellant grain using MATLAB simulations and finite element stress verification. Designed an 8-point star grain geometry to control chamber regression rates and prevent pressure spikes. High-pressure static test firings validated a peak thrust of 12.4 kN, matching mathematical models with under 2.8% deviation.

12.4 kNPEAK_THRUST
98.4%EFFICIENCY
242.6 sISP_VAL
Fusion 360 ANSYS FEA MATLAB OpenMotor NASA CEA
GRAIN_GEOMETRY8-POINT_STAR_CONFIG
COMBUSTION_EFFη > 98.4% (NEUTRAL_BURN)
CASING_STRESS320 MPa (STRUCTURAL_MARGIN)
PEAK_THRUST12.4 kN (VALIDATED)
SPECIFIC_IMPULSE242.6 SECONDS
GITHUB REPO GOOGLE DRIVE // CAD
[STATIC_TEST // PASS]
4-Axis CNC Foam Cutting Machine CAD Schematic
PROJ_RECORD_02 AUTOMATION & MECHATRONICS

4-AXIS CNC FOAM CUTTING MACHINE

Designed and constructed a 4-axis CNC hot-wire foam cutter with dual synchronized gantry towers and a high-tension nichrome wire. The microcontroller-based GRBL firmware coordinates dynamic feed rates with PWM thermal calibration to fabricate high-precision aerospace airfoils and complex tapered sweep geometries.

±0.1 mmPRECISION
1500 mmX_TRAVEL
4-AXISSYNC_GANTRY
GRBL CNC Arduino C++ Fusion 360 CAM Lead Screw Motion PWM Thermals
CUTTING_ELEMENT0.4mm TAUT NICHROME WIRE
DRIVE_MECHANISMLEAD SCREW / MGN12H RAILS
TRAVEL_LIMITS1500 x 1000 x 500 mm
STEPPER_DRIVENEMA 17 & NEMA 23 MOTORS
POSITION_ACCURACY±0.1 mm VALIDATION
GITHUB REPO GOOGLE DRIVE // CAD
[AXIS_CALIBRATED // PASS]
BMW V6 Engine Block FEA Thermal Analysis
PROJ_RECORD_03 THERMAL & FLUID DYNAMICS

BMW V6 ENGINE BLOCK

Conducted finite element thermal gradient analysis and fluid dynamics simulations of a V6 engine block to model combustion efficiency under dynamic thermal cycles. Resolved transient heat flux concentrations at cylinder boundaries during rapid velocity variations. Validated simulation accuracy against physical dyno metrics, yielding less than 4.1% deviation under peak power.

4.8MHEX_NODES
1.85 MW/m²HEAT_FLUX
4.1%DYNO_CORR
ANSYS Fluent Transient Thermal SolidWorks CAD MATLAB CFD Meshing
MESH_ELEMENTS4.8M (HEXAHEDRAL_NODES)
TURBULENCE_MODELSST k-ω (SHEAR_STRESS_TRANS)
SOLVER_TYPEANSYS FLUENT TRANSIENT THERMAL
DYNO_DEVIATION4.1% (VALIDATED_ACCURACY)
COMBUSTION_EFF38.6% THERMAL-TO-MECHANICAL
GITHUB REPO GOOGLE DRIVE // CAD
[SIMULATION_STABLE // PASS]
Autonomous Mobile Robot AGV Blueprint
PROJ_RECORD_04 ROBOTICS & EMBEDDED AI

4WD AUTONOMOUS MOBILE ROBOT (AGV)

Engineered an autonomous mobile robot vehicle driven by an edge vision camera sensor pipeline running real-time Hough Transform line tracking and obstacle avoidance. Minimized image processing latency to stabilize PID navigation control at high speeds, demonstrating dynamic path-planning accuracy under 12mm across 200 Hz control loops.

4.8 msLATENCY
200 HzPID_LOOP
±12 mmPATH_DEV
Python OpenCV C++ RTOS Hough Transform PID Control ARM Cortex-M7
IMAGE_LATENCY4.8 MILLISECONDS
PID_FREQUENCY200 Hz (CONTROL_LOOP)
NAV_ACCURACY±12 mm MAX_DEVIATION
PROCESSOR_COREARM CORTEX-M7 (400 MHz)
CHASSIS_ALLOYALUMINUM 6061-T6 (12mm)
GITHUB REPO GOOGLE DRIVE // CAD
[NAVIGATION_LOCKED // PASS]
Industrial Heavy Duty Quadcopter Drone CAD Blueprint
PROJ_RECORD_05 UAV AEROSPACE & COMPOSITES

INDUSTRIAL HEAVY-DUTY QUADCOPTER

Designed and analyzed a carbon-fiber heavy-lift quadcopter platform using ANSYS structural and CFD downwash simulations to optimize thrust efficiency and structural arm stiffness. Validated composite frame fatigue thresholds under dynamic payload tests, achieving a 2.4 safety factor under a 12 kg operational payload.

12.0 kgMAX_PAYLOAD
2.4SAFETY_FACTOR
25 mmCFRP_BOOM
ANSYS Structural CFD Aerodynamics Carbon Fiber (CFRP) BLDC Thrust Rig PX4 Autopilot
FEA_ELEMENTS1.2M (SHELL_DISCRETIZATION)
THRUST-TO-WEIGHT2.4 SYMMETRICAL MARGIN
MAXIMUM_PAYLOAD12.0 KILOGRAMS
BOOM_DIAMETER25mm CARBON-FIBER
PROPELLER_SPEC16x5.4 HIGH-PITCH CARBON
GITHUB REPO GOOGLE DRIVE // CAD
[STRUCTURAL_VALID // PASS]
PUBLICATIONS // DOIs_03

ACADEMIC & TECHNICAL RESEARCH LOGS

ALL_RECORDS (8) // PUBLISHED_REPORTS (6) // UNDER_REVIEW (2) //
Technical Report 01 // PRARAMBH 1 SOLID ROCKET MOTOR
Design, Simulation, and Empirical Validation of the Prarambh 1 Solid Rocket Motor
DOC ID: TDRSR-PROP-TR-2026-001 // STATUS: PUBLISHED ON ZENODO & RESEARCHGATE // DOI: 10.5281/zenodo.21173319
Technical Report 02 // INDUSTRIAL MATERIAL RECOVERY
Development of a Scalable Hybrid Sorting System: A Deterministic Mechatronic Architecture for High-Fidelity Material Recovery
TYPE: TECHNICAL REPORT // STATUS: PUBLISHED ON ZENODO & RESEARCHGATE // DOI: 10.5281/zenodo.21740853
Technical Report 03 // VISION-GUIDED NAVIGATION
Design, Integration, and Performance Evaluation of a Vision-Guided Line Follower Robot
DOC ID: MVS-REPORT-003 // STATUS: PUBLISHED ON ZENODO & RESEARCHGATE // DOI: 10.5281/zenodo.21904756
Technical Report 04 // HEALTHCARE CYBER-PHYSICAL SYSTEMS
AI-Powered Patient Registration and Triage Kiosk for Low-Resource Healthcare
TYPE: TECHNICAL REPORT // STATUS: PUBLISHED ON ZENODO & RESEARCHGATE // DOMAIN: EDGE-AI & BIOMEDICAL CPS
Technical Report 05 // AGRICULTURAL FIELD ROBOTICS (EPICS)
Design, Kinematic Modeling, and Feasibility Evaluation of an Autonomous Modular Seedling Planting Robot for High-Value Agriculture (AgroBot)
PROGRAM: PURDUE UNIVERSITY EPICS // STATUS: PUBLISHED ON ZENODO & RESEARCHGATE // DOMAIN: FIELD ROBOTICS & EKF
Technical Report 06 // COMPUTER VISION & INDUSTRIAL SORTING REVIEW
Optical Illumination Adaptation and Real-Time Kinetic Orientation in Industrial Robotic Sorting: A Systematic Review and Algorithmic Taxonomy
TYPE: SYSTEMATIC REVIEW // STATUS: PUBLISHED ON ZENODO & RESEARCHGATE // DOMAIN: MACHINE VISION & ROS 2 / OPC UA
Conference Paper 01 // ICoRD '27 — COGNITIVE HMI & EXPLAINABLE AI
Design of Explainable AI Alerts for Cognitive Overload in Cobot Task Handover Panels
CONFERENCE: ICoRD '27 (PAPER ID: 374) // STATUS: SUBMITTED / UNDER REVIEW
Conference Paper 02 // iTMD 2026 — NIT JALANDHAR
Coupled Thermo-Structural and Pre-Stressed Modal Dynamics of a Solid Rocket Motor Convergent-Divergent Nozzle
CONFERENCE: iTMD 2026 — NIT JALANDHAR (PAPER ID: 419) // STATUS: SUBMITTED / UNDER REVIEW
INTELLECTUAL PROPERTY // PATENTS_04

REGISTERED DESIGN PATENTS & IP FILINGS

Design Patent // SEP 2026
Autonomous Precision Seedling Planting Robot
APP NO: 517599-001 // C.B.R. NO: 221677 // AUTHORITY: IP INDIA // STATUS: FILED / UNDER EXAMINATION
Design Patent // JUN 2026
Automated Health Diagnostic Kiosk
APP NO: 507688-001 // C.B.R. NO: 215057 // AUTHORITY: IP INDIA // STATUS: FER REPLY SUBMITTED
Design Patent // JAN 2026
High-Tech Rover Adaptive Suspension Mechanism
DOMAIN: PLANETARY ROVER MOBILITY // AUTHORITY: IP INDIA // STATUS: DESIGN LIFECYCLE COMPLETED
CREDENTIALS // CERTIFICATIONS_05

TECHNICAL CERTIFICATIONS & ACCREDITATIONS

ALL_ACCREDITATIONS (31) // AEROSPACE & PROPULSION (4) // CAD, CAM & SIMULATION (5) // PLC, ROBOTICS & AUTOMATION (5) // AI, ML & DATA SCIENCE (9) // STRATEGY & LEADERSHIP (8) //
ISRO SPACE TUTOR // KODACY & SPACE
Rocket Propulsion and Spacecraft Dynamics
ID: bf067fe3de6cffc4 // DATE: MAY 2025 // STATUS: VERIFIED CREDENTIAL
TECHNICAL UNIVERSITY OF MUNICH (TUM) // COURSERA
Space Exploration
INSTRUCTOR: DR. THOMAS REITER (ESA ASTRONAUT) // DATE: JUL 2026 // STATUS: VERIFIED CREDENTIAL
iTMD 2026 // NIT JALANDHAR
Coupled Thermo-Structural & Pre-Stressed Modal Dynamics of SRM Nozzle
PAPER ID: 419 // DOMAIN: AERO-PROPULSION FEA & MODAL SHOCK // STATUS: ACCEPTED RESEARCH
MATHWORKS // TRAINING SERVICES
Wireless Communications Onramp
PLATFORM: MATLAB // DATE: NOV 2025 // STATUS: VERIFIED CREDENTIAL
SIEMENS DIGITAL INDUSTRIES // ENTERPRISE LEARNING
Fundamentals of Simcenter STAR-CCM+
MEMBERSHIP: ENTERPRISE // DATE: SEP 2026 // DOMAIN: CFD & MULTIPHYSICS // STATUS: VERIFIED CREDENTIAL
DASSAULT SYSTÈMES // SOLIDWORKS
Certified SOLIDWORKS Associate (CSWA) / Foundations
SCORE: 130 / 130 (100% PERFECT) // DOMAIN: PART & ASSEMBLY MODELING // STATUS: VERIFIED CREDENTIAL
SKILLS & JOBS // G2G INNOVATION PUNE
CATIA V5 Mechanical Design & Advanced Part Modeling
SERIAL: E3692P9T // DATE: JAN 2025 // DOMAIN: PARAMETRIC CAD & SURFACING // STATUS: VERIFIED CREDENTIAL
BENTLEY SYSTEMS // ADVANCING INFRASTRUCTURE
CAD with MicroStation for Beginners | Fundamental
CERT ID: C30176 // CEU: 2.00 // DATE: AUG 2024 // STATUS: VERIFIED CREDENTIAL
JANATICS PNEUMATIC // JASC 2025
Janatics Automation Skill Challenge E-Learning Certification
GRADE: 85.00% // CERT ID: 684436e3-7e50-49d8-a8c0-7ed5ac202876 // STATUS: VERIFIED CREDENTIAL
OMRON AUTOMATION INDIA // JSPM RSCOE
5-Day Industrial Automation Workshop: PLCs, Motion Controllers & Servos
VENUE: JSPM RSCOE // DATE: JAN 2026 // DOMAIN: INDUSTRIAL AUTOMATION // STATUS: VERIFIED CREDENTIAL
CENTRE FOR INDUSTRY 4.0 (C4i4) // MINISTRY OF HEAVY INDUSTRIES
'Elevates' Machine Learning & Data Analytics using No-Code KNIME
CERT NO: C4i4Lab/EP2/2025/079 // DATE: OCT 2025 // STATUS: VERIFIED CREDENTIAL
IEEE RSCOE // ROBOTICS & AUTOMATION SOCIETY
Research Symposium 2.0 Participation
ORGANIZATION: IEEE RSCOE // DATE: APR 2025 // STATUS: VERIFIED PARTICIPATION
INTERNSHIP STUDIO // NATIONAL BENCHMARK
Common Internship Test - Automation & Systems
CERT NO: CIT-P-1378595 // DATE: FEB 2025 // STATUS: VERIFIED CREDENTIAL
MINISTRY OF YOUTH AFFAIRS AND SPORTS // GOVT. OF INDIA
Mera Yuva Bharat (MY Bharat) National Recognition
PORTAL: MYBHARAT.GOV.IN // DOMAIN: STEM & TECH INNOVATION // STATUS: NATIONAL RECOGNITION
PYTHON INSTITUTE // UDEMY
Python PCEP-30-01: Certified Entry-Level Python Programmer
CERT ID: UC-bb78060a-cbc5-4c59-992b-edc2105b415b // DATE: JUN 2025 // STATUS: VERIFIED CREDENTIAL
MICROSOFT & LINKEDIN LEARNING
Career Essentials in Generative AI
CERT ID: 51a7c86032b8296e4fb9a6c917ab22ac06354b4e15b22cb21a875421fa105ec8 // DATE: JUL 2024 // STATUS: VERIFIED CREDENTIAL
IBM SKILLSBUILD // CREDLY
Artificial Intelligence Fundamentals
CREDLY BADGE: b4dd665a-c8ca-41dc-b17b-e201fc21063d // DATE: JUL 2025 // STATUS: VERIFIED BADGE
AICTE & EDUNET FOUNDATION // IBM SKILLSBUILD
6-Week Internship on Artificial Intelligence
STU ID: STU659e52abbb9631704874667 // DATE: JUN-JUL 2025 // STATUS: VERIFIED INTERNSHIP
IBM SKILLSBUILD // COURSEWARE
Machine Learning and Deep Learning (MDL-212)
PLAN: MDL-212 // DATE: JUL 2025 // DOMAIN: DEEP NEURAL NETWORKS // STATUS: VERIFIED CREDENTIAL
MONGODB // DEVELOPER ACADEMY
Introduction to AI and Vector Search
CERT ID: MDBuz304rzur4 // DATE: SEP 2024 // DOMAIN: VECTOR EMBEDDINGS & RAG // STATUS: VERIFIED CREDENTIAL
IBM SKILLSBUILD & EDUNET FOUNDATION
Edunet - Artificial Intelligence (PLAN-8A48645196FA)
RECORD: YOUR LEARNING BUILDER // DATE: JUL 2025 // STATUS: VERIFIED CREDENTIAL
IBM SKILLSBUILD // MOODLE SYSTEM
Introduction to Artificial Intelligence (MDL-211)
PLAN: MDL-211 // DATE: JUN 2025 // DOMAIN: APPLIED AI PRINCIPLES // STATUS: VERIFIED CREDENTIAL
IBM SKILLSBUILD // ACTIVITY SUITE
Introduction to Artificial Intelligence | IBM Activity Kit
ID: URL-693DE3553654 // DATE: JUN 2025 // STATUS: VERIFIED CREDENTIAL
GOOGLE // COURSERA
Foundations of Project Management
VERIFY: 2HPF13A1Z7FC // DATE: APR 2025 // DOMAIN: AGILE & RISK MANAGEMENT // STATUS: VERIFIED CREDENTIAL
UNIVERSITY OF VIRGINIA / DARDEN // COURSERA
Design Thinking for Innovation
VERIFY: BK3Y2R8EA1VN // DATE: MAY 2025 // DOMAIN: RAPID HARDWARE PROTOTYPING // STATUS: VERIFIED CREDENTIAL
UNIVERSITY OF MICHIGAN // COURSERA
Successful Negotiation: Essential Strategies and Skills
VERIFY: JH3S8WHVSY70 // DATE: MAR 2025 // DOMAIN: STRATEGIC CONTRACTING // STATUS: VERIFIED CREDENTIAL
INVEST INDIA / #STARTUPINDIA // UPGRAD
#startupindia Learning Program
CREDENTIAL ID: 671a2186fda55b088cdabed5 // DATE: OCT 2024 // STATUS: VERIFIED CREDENTIAL
WADHWANI FOUNDATION // MICROCREDENTIAL
Professionalism & Workplace Ethics
HOURS: 10.25 HRS // DATE: OCT 2024 // DOMAIN: ENGINEERING GOVERNANCE // STATUS: VERIFIED CREDENTIAL
WADHWANI FOUNDATION // MICROCREDENTIAL
Effective Speaking and Listening Skills
HOURS: 9.75 HRS // DATE: OCT 2024 // DOMAIN: EXECUTIVE COMMUNICATION // STATUS: VERIFIED CREDENTIAL
TCS iON // TATA CONSULTANCY SERVICES
Career Edge - Young Professional
CERT ID: 240640-28433637-1016 // DATE: JUN 2025 // STATUS: VERIFIED CREDENTIAL
IBM SKILLSBUILD & EDUNET FOUNDATION
Edunet - SkillsBuild Orientation
PLAN: PLAN-04138CD348A7 // DATE: JUL 2025 // STATUS: VERIFIED CREDENTIAL

Contact

[ ADDRESS COPIED TO CLIPBOARD ]
[ 2D CAD // SCHEMATIC ]
Full CAD Schematic
[ 3D CAD // DIGITAL TWIN ]
PRARAMBH 1 // SOLID ROCKET MOTOR
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